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Metallurgical Engineering · all questions

Foundry Metallurgy
practice.

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What is the length of the flakes in gray cast iron?

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Loam sand contains . . . . . . . . of moisture

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The riser is designed such that the melt in the riser solidifies

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What is the solidification temperature of malleable cast iron?

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Match the defect with appropriate cause.
List-I List-II
P. Hot tear 1. Inadequate riser
Q. Porosity 2. Loosely rammed sand mould
R. Sand inclusions 3. Mould restraint
S. Shrinkage cavity 4. Gas entrapment

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When the cooling rate during solidification process is very slow then the growth of nuclei takes place by

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Match the features observed in castings listed in Group I with the most appropriate reasons listed in Group II.
Group I Group II
P. Macrosegregation 1. Inoculation
Q. Fine grained structure 2. Gas evolution and shrinkage
R. Porosity 3. Temperature gradients and supercooling
S. dendrites 4. Density difference and convection currents

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Casting alloys with a large freezing range tend to result in
P. shrinkage cavity
Q. distributed shrinkage porosity
R. liquid metal with poorer fluidity
S. liquid metal with superior fluidity

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Mould coating material which helps in grain refinement of metal casting is

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Mould oscillation is used in continuous casting of steels to

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What are the bonding theories?

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What are the materials used for pattern making?

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At the mould exit of a continuous caster, the metal consisting of a solidified shell with a liquid metal core exits at the rate of 35 kg S-1. Given that the latent heat of fusion is 3 × 105 J kg-1 and the total rate of heat removal by the mould is 4.2 × 106 W, the mass fraction of solid at the mould exit is . . . . . . . .
Assume that both while solid and liquid remain at the melting point, they are in the mould.

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. . . . . . . . is the tendency of the matter to change its shape, area and volume in response to a change in temperature

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What are the tests done for molding sand?

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Riser are not required for casting

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What are the parameters that amount of taper depends?

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In a sound casting the last liquid to solidify is in the

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Match the defects in Group 1 with possible causes in Group 2.
Group 1 Group 2
P. Misruns 1. Sand expansion
Q. Shifts 2. Molding materials
R. Blowholes 3. Improper heating of metals
S. Scabs 4. Molding and core making

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During metal casting of a slab, the thickness of solid formed after time 't' is proportional to

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