What is the length of the flakes in gray cast iron?
A. 0.5 - 1 mm
B. 0.05 - 0.1 mm
C. 0.1 - 1.0 mm
D. 0.15 - 0.2 mm
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Loam sand contains . . . . . . . . of moisture
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The riser is designed such that the melt in the riser solidifies
A. Before casting solidifies
B. At the same time as casting solidifies
C. After casting solidifies
D. Irrespective of the solidification of the casting
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What is the solidification temperature of malleable cast iron?
A. 1129° - 1398°C
B. 1093° - 1315°C
C. 1350° - 1500°C
D. 850° - 1150°C
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Match the defect with appropriate cause.
List-I
List-II
P. Hot tear
1. Inadequate riser
Q. Porosity
2. Loosely rammed sand mould
R. Sand inclusions
3. Mould restraint
S. Shrinkage cavity
4. Gas entrapment
A. P-3, Q-2, R-4, S-1
B. P-3, Q-2, R-1, S-4
C. P-1, Q-4, R-2, S-3
D. P-4, Q-3, R-2, S-1
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When the cooling rate during solidification process is very slow then the growth of nuclei takes place by
A. Smooth interfacial growth
B. Dendritic growth
C. Both A and B
D. None of these
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Match the features observed in castings listed in
Group I with the most appropriate reasons listed in
Group II .
Group I
Group II
P. Macrosegregation
1. Inoculation
Q. Fine grained structure
2. Gas evolution and shrinkage
R. Porosity
3. Temperature gradients and supercooling
S. dendrites
4. Density difference and convection currents
A. P-1, Q-3, R-2, S-4
B. P-4, Q-1, R-2, S-3
C. P-2, Q-4, R-1, S-3
D. P-4, Q-1, R-3, S-2
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Casting alloys with a large freezing range tend to result in
P. shrinkage cavity
Q. distributed shrinkage porosity
R. liquid metal with poorer fluidity
S. liquid metal with superior fluidity
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Mould coating material which helps in grain refinement of metal casting is
A. cobalt aluminide
B. zinc
C. tellurium
D. boron
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Mould oscillation is used in continuous casting of steels to
A. heal cracks formed on the surface of the casting
B. obtain good mixing of the liquid metal inside the mould
C. float out the inclusions
D. avoid rhomboidity of the casting
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What are the bonding theories?
A. Electrostatic bonding theory
B. Surface tension theory
C. Block and wedge theory
D. All of these
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What are the materials used for pattern making?
A. Wood
B. metal
C. Wax
D. all of these
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At the mould exit of a continuous caster, the metal consisting of a solidified shell with a liquid metal core exits at the rate of 35 kg S-1 . Given that the latent heat of fusion is 3 × 105 J kg-1 and the total rate of heat removal by the mould is 4.2 × 106 W, the mass fraction of solid at the mould exit is . . . . . . . .
Assume that both while solid and liquid remain at the melting point, they are in the mould.
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. . . . . . . . is the tendency of the matter to change its shape, area and volume in response to a change in temperature
A. coefficient of friction
B. coefficient of expansion
C. durability
D. None of these
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What are the tests done for molding sand?
A. Moisture content test
B. Clay content test
C. Refractoriness test
D. All of these
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Riser are not required for casting
A. stainless steel
B. plain carbon steel
C. grey cast iron
D. white cast iron
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What are the parameters that amount of taper depends?
A. Mold materials
B. Molding methods
C. Shape and size (length) of the pattern in the depth direction in contact with the mold cavity
D. All of these
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In a sound casting the last liquid to solidify is in the
A. runner
B. riser
C. gate
D. vent
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Match the defects in
Group 1 with possible causes in
Group 2 .
Group 1
Group 2
P. Misruns
1. Sand expansion
Q. Shifts
2. Molding materials
R. Blowholes
3. Improper heating of metals
S. Scabs
4. Molding and core making
A. P-3, Q-4, R-2, S-1
B. P-1, Q-2, R-3, S-4
C. P-4, Q-3, R-2, S-1
D. P-2, Q-1, R-4, S-3
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During metal casting of a slab, the thickness of solid formed after time 't' is proportional to
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